{"id":195,"date":"2017-08-05T03:40:32","date_gmt":"2017-08-05T03:40:32","guid":{"rendered":"http:\/\/achieverspumpsandvalves.com\/?page_id=195"},"modified":"2026-09-16T20:21:34","modified_gmt":"2026-09-16T20:21:34","slug":"liquid-batching-system","status":"publish","type":"page","link":"https:\/\/chintanengineers.in\/pt\/products\/liquid-batching-system\/","title":{"rendered":"Sistema de dosagem de l\u00edquidos"},"content":{"rendered":"<div class=\"gfm-markdown\"><h2>Sistemas de dosagem de l\u00edquidos para diesel, lubrificantes e fluidos especiais.<\/h2>\n\n<p>A Chintan Engineers constr\u00f3i sistemas completos de dosagem de l\u00edquidos que medem, misturam e distribuem combust\u00edveis e lubrificantes com precis\u00e3o de \u00b10,5 % a \u00b10,2 %. Cada sistema combina medidores de deslocamento positivo, controladores predefinidos, v\u00e1lvulas pneum\u00e1ticas e l\u00f3gica de CLP para que os operadores atinjam o volume exato sempre, seja no enchimento de tambores, na mistura de aditivos ou no reabastecimento de reservat\u00f3rios em linhas de montagem.<\/p>\n\n<blockquote>\n<p><strong>Precisa de um estudo de dosagem?<\/strong> <a href=\"https:\/\/chintanengineers.in\/pt\/contact\/\">Solicite uma consultoria sobre dosagem de l\u00edquidos.<\/a> e compartilhe seu fluido, viscosidade e volumes alvo.<\/p>\n<\/blockquote>\n\n<h3>Especifica\u00e7\u00f5es r\u00e1pidas<\/h3>\n<ul>\n<li><strong>Capacidade de vaz\u00e3o:<\/strong> 5 a 120 L\/min por fluxo (coletores personalizados de maior capacidade dispon\u00edveis)<\/li>\n<li><strong>Precis\u00e3o:<\/strong> \u00b10,5 % com medidores PD; \u00b10,2 % alcan\u00e7\u00e1vel em skids de cust\u00f3dia baseados em CE-113<\/li>\n<li><strong>Gama de fluidos:<\/strong> Diesel, gasolina, querosene, lubrificantes at\u00e9 5.000 mPa\u00b7s, al\u00e9m de produtos qu\u00edmicos especiais com melhorias nos materiais.<\/li>\n<li><strong>Componentes:<\/strong> Medidores de deslocamento positivo ou turbina, controlador pr\u00e9-ajustado, PLC\/HMI, v\u00e1lvulas acionadas pneumaticamente, filtragem em linha, sistema de bombas<\/li>\n<li><strong>Poder:<\/strong> 220 V CA monof\u00e1sico para sistema de controle; acionamentos hidr\u00e1ulicos\/pneum\u00e1ticos dimensionados conforme a aplica\u00e7\u00e3o.<\/li>\n<li><strong>Modos de controle:<\/strong> Volume predefinido, dosagem em m\u00faltiplos est\u00e1gios (r\u00e1pida\/lenta), mistura proporcional, impress\u00e3o de tickets, sa\u00eddas de pulso\/anal\u00f3gicas para SCADA<\/li>\n<\/ul>\n\n<h3>Arquitetura do sistema<\/h3>\n<ul>\n<li><strong>Medi\u00e7\u00e3o<\/strong> \u2013 Os medidores de deslocamento positivo CE-110\/111 ou os sensores de turbina\/helicoidais CE-210 oferecem precis\u00e3o volum\u00e9trica independente da viscosidade.<\/li>\n<li><strong>Controlador<\/strong> \u2013 O contador predefinido PLC\/HMI ou CE-Setstop permite a sele\u00e7\u00e3o de receitas, o controle de solen\u00f3ides de dupla velocidade e o registro de lotes.<\/li>\n<li><strong>Bombas e v\u00e1lvulas<\/strong> \u2013 Bombas rotativas de palhetas ou engrenagens com v\u00e1lvulas acionadas a ar permitem modos de enchimento\/ajuste r\u00e1pidos para evitar ultrapassagem.<\/li>\n<li><strong>Seguran\u00e7a e filtragem<\/strong> \u2013 Filtros em linha, eliminadores de ar, aterramento est\u00e1tico e op\u00e7\u00f5es \u00e0 prova de explos\u00e3o est\u00e3o em conformidade com as normas do local.<\/li>\n<li><strong>Conectividade de dados<\/strong> \u2013 As sa\u00eddas de pulso, 4\u201320 mA, Ethernet\/Modbus e impressora integram-se com pain\u00e9is de controle de ERP ou MES.<\/li>\n<\/ul>\n\n<h3>Casos de uso<\/h3>\n<ul>\n<li>Linhas de montagem automotivas abastecendo caixas de c\u00e2mbio ou reservat\u00f3rios<\/li>\n<li>Esta\u00e7\u00f5es de enchimento de tambores e cont\u00eaineres IBC para lubrificantes e aditivos<\/li>\n<li>Mistura\/prepara\u00e7\u00e3o de combust\u00edvel para fabricantes de grupos geradores e empresas de loca\u00e7\u00e3o.<\/li>\n<li>Sistemas de mistura qu\u00edmica que necessitam de dosagem de propor\u00e7\u00e3o repet\u00edvel<\/li>\n<li>Opera\u00e7\u00f5es de dep\u00f3sito que exigem cargas de combust\u00edvel pr\u00e9-etiquetadas e com bilhetes.<\/li>\n<\/ul>\n\n<h3>Processo de Implementa\u00e7\u00e3o<\/h3>\n<ol>\n<li><strong>Avalia\u00e7\u00e3o do processo:<\/strong> Capturar propriedades da m\u00eddia, lotes alvo, press\u00e3o da linha e requisitos de automa\u00e7\u00e3o.<\/li>\n<li><strong>Engenharia e fabrica\u00e7\u00e3o:<\/strong> Construir o skid da bomba\/medidor, painel de controle, manifold e instrumenta\u00e7\u00e3o de acordo com o P&amp;ID acordado.<\/li>\n<li><strong>Teste de aceita\u00e7\u00e3o em f\u00e1brica:<\/strong> Simular lotes, ajustar a temporiza\u00e7\u00e3o r\u00e1pida\/lenta das v\u00e1lvulas, verificar a repetibilidade e documentar a l\u00f3gica do CLP.<\/li>\n<li><strong>Instala\u00e7\u00e3o e comissionamento:<\/strong> Instalar no local, integrar com o PLC\/SCADA da planta, calibrar medidores e treinar operadores.<\/li>\n<li><strong>Suporte ao ciclo de vida:<\/strong> Fornecer servi\u00e7os de calibra\u00e7\u00e3o, kits de pe\u00e7as sobressalentes e diagn\u00f3stico remoto, al\u00e9m de atualiza\u00e7\u00f5es de receitas conforme os processos evoluem.<\/li>\n<\/ol>\n\n<h3>Vantagens<\/h3>\n<ul>\n<li>Dosagem em alta velocidade sem ultrapassagem atrav\u00e9s do controle de v\u00e1lvula de dois est\u00e1gios.<\/li>\n<li>Dosagem de precis\u00e3o que permanece exata independentemente das mudan\u00e7as de viscosidade.<\/li>\n<li>Sistemas modulares que se expandem de linhas de enchimento de fluxo \u00fanico para linhas de enchimento com m\u00faltiplas cabe\u00e7as.<\/li>\n<li>Rastreabilidade digital \u2014 cada lote pode imprimir um comprovante, registrar no ERP ou enviar dados de telemetria.<\/li>\n<\/ul>\n\n<h3>Perguntas frequentes<\/h3>\n<p><strong>Quais s\u00e3o os tamanhos de lote que voc\u00ea consegue processar?<\/strong>  <\/p>\n<p>Os sistemas t\u00edpicos abrangem de 5 a 1.000 litros por lote, e a l\u00f3gica da v\u00e1lvula de m\u00faltiplos est\u00e1gios mant\u00e9m a ultrapassagem abaixo de \u00b10,5 %.<\/p>\n\n<p><strong>O sistema consegue lidar com m\u00faltiplos fluidos?<\/strong>  <\/p>\n<p>Sim. Os manifolds podem incluir medidores\/v\u00e1lvulas dedicados para cada fluido ou coletores compartilhados com lavagem automatizada.<\/p>\n\n<p><strong>Voc\u00ea apoia locais perigosos?<\/strong>  <\/p>\n<p>Motores \u00e0 prova de explos\u00e3o, barreiras intrinsecamente seguras e coletores de a\u00e7o inoxid\u00e1vel est\u00e3o dispon\u00edveis para instala\u00e7\u00f5es petroqu\u00edmicas.<\/p>\n\n<p><strong>\u00c9 poss\u00edvel registrar lotes no ERP?<\/strong>  <\/p>\n<p>Sa\u00eddas de pulso\/anal\u00f3gicas e comunica\u00e7\u00f5es Ethernet\/serial alimentam sistemas PLC\/MES; impressoras de bilhetes capturam recibos locais.<\/p>\n\n<p><strong>Voc\u00eas fornecem bombas como parte do skid?<\/strong>  <\/p>\n<p>Cada sistema \u00e9 fornecido com a bomba, o sistema de filtragem e a tubula\u00e7\u00e3o correspondentes, permitindo a sua integra\u00e7\u00e3o ao processo com o m\u00ednimo de adapta\u00e7\u00f5es no local.<\/p>\n\n<h3>Pronto para construir um sistema de dosagem de l\u00edquidos?<\/h3>\n<p><a href=\"https:\/\/chintanengineers.in\/pt\/contact\/\">Solicite uma consulta sobre produ\u00e7\u00e3o em lote<\/a> com as especifica\u00e7\u00f5es do fluido, volume do lote e objetivos de automa\u00e7\u00e3o.<\/p>\n\n<\/div>","protected":false},"excerpt":{"rendered":"","protected":false},"author":1,"featured_media":186,"parent":37,"menu_order":0,"comment_status":"closed","ping_status":"closed","template":"","meta":{"_yoast_wpseo_focuskw":"liquid batching systems","_yoast_wpseo_title":"Liquid Batching Systems | Preset Fuel & Oil Dosing","_yoast_wpseo_metadesc":"Skid-mounted liquid batching systems with \u00b10.5% accuracy, preset controllers, PLC\/HMI integration, and turnkey installation from Chintan Engineers.","_yoast_wpseo_canonical":"","_n8n_st_send_on_update":false,"ce_faq":"","ce_figures":"","_yoast_wpseo_keywordsynonyms":"","footnotes":""},"class_list":["post-195","page","type-page","status-publish","has-post-thumbnail","hentry"],"yoast_head":"<!-- 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